Custom Packaging Made Simple
- Design Built Around Your Product Choose your size, style, material, and finish to create packaging tailored to your product and brand.
- Artwork & Print Bring Your Branding to Life Upload your artwork and we'll prepare it for professional printing with the finishes you select.
- Production From Approval to Delivery Once approved, we move your packaging into production and prepare it for reliable, trackable shipping.
Serving 5000+ Happy Customers!
Rated by the brands we pack for.
TrustpilotCustom Double Wall Tuck Front Boxes
Reinforced, tape-free Double Wall Tuck Front mailer boxes with premium printing, optional tear-strips, and eco materials—low MOQ (100+) and free USA shipping.
Get Custom Quote Get Your Custom Packaging Quote
Custom Pricing, Made Simple
Custom Specification
Product Specification
| Box Style | Double Wall Tuck Front Boxes |
|---|---|
| Dimension (L + W + H) | Available in all custom sizes |
| Quantities | Starts from 100 boxes |
| Stock | 10pt to 28pt (60lb to 400lb) Kraft, Eco Friendly, E-flute |
| Printing | CMYK, PMS |
| Finishing | Gloss/ |
| Included Options | Die cutting, pasting, perforation |
| Additional Options | Foiling, Spot UV, Embossing, Plastic Window |
| Proof | Digital Proof With 2D & 3D view |
Double Wall Tuck Front (DWTF) Boxes – E-commerce Tough, Tape-Free & Brand-Bold
At Hola Custom Boxes, we make Double Wall Tuck Front (DWTF) mailer boxes that assemble fast, ship strong, and unbox beautifully. The reinforced front panel and interlocking side walls deliver premium presentation without tape—ideal for DTC, subscriptions, PR kits, and retail fulfillment. Low MOQ from 100 units, free proofs, and fast U.S. shipping.
Why Choose DWTF from Hola Custom Boxes
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Tape-free assembly — pop, tuck, and ship; no glue guns at the pack table.
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Reinforced “double wall” front — added stacking strength and edge protection.
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E-commerce smart — snug lids, dust flaps, and optional locks to prevent pop-open.
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Brand-true print — CMYK/Pantone; inside + outside for immersive unboxing.
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Finishes that wow — matte/gloss/soft-touch, spot UV, foil, emboss/deboss.
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Right flutes, right fit — E/B/C flute options sized to weight and route.
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Eco options — recycled kraft liners, soy inks, aqueous coatings.
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Fast production — typically 8–12 business days after proof approval.
Best-Fit Uses
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Subscription programs & DTC kits
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Electronics & accessories — add inserts for devices/cables
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Shelf-ready shipper-to-display — perforated lids for quick conversion
Structure & Options OF DWTF Boxes
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Core style: self-locking mailer with double-thick front panel, rollover side walls, and dust flaps.
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Locks: friction tuck standard; optional cherry locks or thumb-notch.
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Openings: front tuck standard; add tear-strip + reseal tape for returns.
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Edges & lips: rounded or angular corners; anti-crush gussets on request.
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Security: tamper labels, tear tape, or hidden tabs; QR authenticity zone.
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Packaging set-ups: ship-flat to save space; pre-crease for fast packout.
Materials & Print (Corrugated Mailer Specs)
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Flutes:
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E-flute (≈1.6 mm) — crisp print, lighter items, premium graphics.
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B-flute (≈3.0 mm) — stronger walls for heavier loads.
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C-flute (≈4.0 mm) — bulky/light yet fragile goods; add inserts.
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Liners: natural kraft (earthy, scuff-forgiving) or white (high-chroma print).
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Inserts: die-cut paperboard, molded pulp, or EVA/flocked foam for bottles, jars, tech, or glass.
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Finishes: matte/gloss/soft-touch aqueous; spot UV on logos; foil and emboss/deboss for premium keepsakes.
Need heavier-duty outers or alternatives? See Corrugated Boxes
Prefer a classic mailer overview? Mailer Boxes
Branding Add-Ons
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Labels & stickers for limited drops
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Hang tags & printed cards for presentation
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Tray & Sleeve inner kits for luxe unboxing
Double Wall Tuck Front Boxes Design Tips That Ship & Sell
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Keep the front brand block high on the lid for “first photo” moments.
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Use soft-touch + foil for premium lines; add scuff-resist over dark solids.
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Reserve a clean returns panel inside the lid (QR, care, reorder code).
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For heavy items, spec B-flute and add cradles/edge guards.
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Plan art around tuck and dust-flap creases to avoid micro-cracking on ink-heavy areas.
How to Order Custom Double Wall Tuck Front Boxes
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Request a Free Quote — L × W × H (inside), flute, liner (kraft/white), finishes → https://holacustomboxes.com/request-a-quote/
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Approve Free Proofs — dieline + 2D/3D mockups; locks/tear-tape/inserts confirmed.
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Production & QC — color-calibrated print, precise die-cuts, smooth creases.
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Delivery — free USA shipping; international options available.
FAQs – Double Wall Tuck Front Boxes
Q: What’s the minimum order quantity?
A: 100 units per size/print.
Q: DWTF vs. RETF (Roll-End Tuck Front)—what’s the difference?
A: Both are tape-free mailers. DWTF emphasizes a double-thick front wall for extra rigidity; RETF adds long roll-over panels and often cherry locks. We’ll recommend the best style for your weight and unboxing goals.
Q: Which flute should I choose?
A: E-flute for premium print/light contents; B-flute for heavier items; C-flute for bulkier cushioning. We’ll spec to your product weight and route.
Q: Can I add a tear-strip for easy opening and a reseal for returns?
A: Yes—tear tape + peel-n-seal is a popular add-on for DTC and subscription programs.
Q: Do you print inside the box?
A: Absolutely—inside/outside printing is common for storytelling and inserts mapping.
Q: Are there eco-friendly options?
A: Yes—recycled content liners, soy inks, plastic-free builds, and aqueous coatings (see Eco hub).
Q: Typical turnaround time?
A: Usually 8–12 business days after proof approval.
A better unboxing—built right into the walls.
Request your free quote
Reviews
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The boxes came out exactly as we envisioned. The structure feels premium, the printing is sharp, and the team was responsive throughout the design and production process.
Daniel Cartor
North & Pine Co.
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I'm so glad I found Hola Custom Boxes. I needed custom boxes for my soap product, their design support team helped me throughout the design process at no extra cost. The quality was excellent and they were delivered on time. They are my go to company for all of my custom packaging needs!
Lisa Priester
District Bridge LLC
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The drawer-style boxes turned out beautifully. The fit was smooth, the materials felt substantial, and the overall presentation was exactly what we were looking for.
Andrew Collins
Meridian Goods
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We wanted something simple and natural looking. The kraft boxes were well constructed, the printing was crisp, and the final result matched our brand perfectly.
Ethan Brooks
Harbor & Stone
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We ordered countertop displays for a new retail launch. They were sturdy, easy to assemble, and the print quality gave our products a much stronger shelf presence.
James Wilson
Summit Retail Group
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Great experience from sampling through production. The candle boxes fit perfectly, the foil details came out beautifully, and everything arrived securely packed.
Michael Reed
Oak & Amber
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The magnetic rigid boxes gave our launch exactly the premium presentation we wanted. Communication was clear and the finished packaging looked excellent.
Olivia Martinez
Maison Aurelia Co.
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Definitely recommended! Packaging of exceptional quality at competitive costs. Sara was quite affable and informative. If you're looking for a top-quality custom boxes company, Hola Custom Boxes.com is definitely worth considering. I really like the fast turnaround time and the superb quality of the printing on my custom boxes. Overall, an excellent product and service!
Amanda Miele
Miele Cosmetics LLC
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Fast service, fair pricing. Looking forward to order more of the pillow boxes for my jewlery businss.
Will Bokine
JD Innovations
Frequently Asked Questions
Common questions
Can I print & customize the box with my own artwork?
The answer is yes! You can now use your own artwork or design on the boxes. The only requirement is that the artwork/design must be in vector format.
Vector graphics are scalable and they are perfect for printing on different types of materials. They are also easy to edit, which means that you can change your artwork or design as needed without having to start from scratch.
What is the minimum order for custom boxes?
If you are ordering custom boxes for the first time, we recommend that you order a minimum of 100. This is because the cost per box is higher when the quantity ordered is less. If you are ordering more than 500 boxes, please get in touch with one of our sales representatives on live chat support or by email to [email protected] to discuss your requirements as there may be a better option available.
How much does it cost to print a custom box?
Printing a custom box is a cost-effective solution to package and distinguish your products. But how much does it cost to print a custom box?
The cost of printing a custom box will depend on the size, material, quantity, and type of printing that you need. Generally, the quantities and box size are the major factor impacting price. Printing in bulk will also save you money.
How do I get started?
Send us your artwork in an editable format such as AI, EPS, or PSD with a minimum 300 dpi resolution. Your artwork can be quickly laid out by our in-house design team, which is available to work on it at no cost to you (Once the order is secured). The layouts will be completed and sent to you for approval when they are ready..
Can I get expedite order before 10 business days?
Yes, expedited services are available at an added cost with 6 to 8 business days delivery.
What file type you require for printing?
We require artwork files in ai, eps, psd or, pdf format with min resolution of 300dpi.
What is your standard delivery time?
Our ETA is 8 to 10 business days to print and another 2 to 3 regular days for ground shipping, after the final approval on your artwork.
Can I order the same box with multiple versions of the artwork?
Yes, that can be done as per your requirements, A change in the printing required new printing plates to be created.
How do I make sure how the product will look like once produced?
Typically, we create digital proofs with 2D and 3D views for approval, which clarifies exactly how the box will look after it is created and assembled. Additionally, for large orders, we provide an actual package to ensure that everything is printed correctly.
What form do the boxes shipped?
All boxes are shipped flat (pre-glued). Just pop up and boxes are ready to use.
Do you ship to countries other than US?
Yes we offer Free shipping to anywhere in the world since we have our production facilities in the US, South-Asia, Australia and the UK. The ETA and quality remains the same.
Which payment methods do you accept?
We accept payments via Visa, Master, Amex, Discover, Or paypal.
Promote Your Brand Image with Custom Packaging
Styling your boxes with the right print and finish lifts how your brand reads on a shelf. You have the customization choices to produce something people notice and remember.
Instant Quote
Fill this form if you are not sure about the sizing yet.
Packaging Materials Built for Performance Stock Type & Thickness
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Cardboard
- Solid Bleached Sulfate Card
- Best Material for retail Products
- Multiple Coloring Options
- Various thickness levels (12pt-24pt)
- Best for Light and Heavy Products
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Kraft
- Eco-Friendly and Biodegradable
- Solid Colors
- Uncoated Material
- Strong and Durable
- Best for all Products
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Corrugated Cardboard
- Single, double, and triple walls
- Types from A-flute to E-flute
- Excellent durability
- Best for mailing and shipping
- For bulk and weighted goods
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Rigid
- Non-Bendable Material
- High-End Luxury Boxes
- Stiff and Heavy Material
- Best for Branded Products
- Optimal Protection
- For luxury and Delicate Products
Custom Finishes & Features Premium Finishing Options
Bring your packaging to life with premium finishes, structural details, and custom features designed to complement your brand and product.
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Emboss/Deboss
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Foil Stamping
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Lamination
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Spot UV
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Custom Inserts
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Custom Windows
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