Custom Double Wall Tuck Front Boxes

Double Wall Tuck Front (DWTF) Boxes – E-commerce Tough, Tape-Free & Brand-Bold

At Hola Custom Boxes, we make Double Wall Tuck Front (DWTF) mailer boxes that assemble fast, ship strong, and unbox beautifully. The reinforced front panel and interlocking side walls deliver premium presentation without tape—ideal for DTC, subscriptions, PR kits, and retail fulfillment. Low MOQ from 100 units, free proofs, and fast U.S. shipping.

Why Choose DWTF from Hola Custom Boxes

• Tape-free assembly — pop, tuck, and ship; no glue guns at the pack table.

• Reinforced “double wall” front — added stacking strength and edge protection.

• E-commerce smart — snug lids, dust flaps, and optional locks to prevent pop-open.

• Brand-true print — CMYK/Pantone; inside + outside for immersive unboxing.

• Finishes that wow — matte/gloss/soft-touch, spot UV, foil, emboss/deboss.

• Right flutes, right fit — E/B/C flute options sized to weight and route.

• Eco options — recycled kraft liners, soy inks, aqueous coatings.

• Fast production — typically 8–12 business days after proof approval.

Best-Fit Uses

• Subscription programs & DTC kits

• PR/influencer mailers & gift sets

• Apparel, cosmetics, wellness

• Electronics & accessories — add inserts for devices/cables

• Shelf-ready shipper-to-display — perforated lids for quick conversion 

Structure & Options OF DWTF Boxes

• Core style: self-locking mailer with double-thick front panel, rollover side walls, and dust flaps.

• Locks: friction tuck standard; optional cherry locks or thumb-notch.

• Openings: front tuck standard; add tear-strip + reseal tape for returns.

• Edges & lips: rounded or angular corners; anti-crush gussets on request.

• Security: tamper labels, tear tape, or hidden tabs; QR authenticity zone.

• Packaging set-ups: ship-flat to save space; pre-crease for fast packout.

Materials & Print (Corrugated Mailer Specs)

• Flutes:

  • E-flute (≈1.6 mm) — crisp print, lighter items, premium graphics.

  • B-flute (≈3.0 mm) — stronger walls for heavier loads.

  • C-flute (≈4.0 mm) — bulky/light yet fragile goods; add inserts.

• Liners: natural kraft (earthy, scuff-forgiving) or white (high-chroma print).

• Inserts: die-cut paperboard, molded pulp, or EVA/flocked foam for bottles, jars, tech, or glass.

• Finishes: matte/gloss/soft-touch aqueous; spot UV on logos; foil and emboss/deboss for premium keepsakes.

Need heavier-duty outers or alternatives? See Corrugated Boxes
Prefer a classic mailer overview? Mailer Boxes

Branding Add-Ons

• Labels & stickers for limited drops

• Hang tags & printed cards for presentation

• Tray & Sleeve inner kits for luxe unboxing

• Eco-Friendly Boxes hub

Double Wall Tuck Front Boxes Design Tips That Ship & Sell

• Keep the front brand block high on the lid for “first photo” moments.

• Use soft-touch + foil for premium lines; add scuff-resist over dark solids.

• Reserve a clean returns panel inside the lid (QR, care, reorder code).

• For heavy items, spec B-flute and add cradles/edge guards.

• Plan art around tuck and dust-flap creases to avoid micro-cracking on ink-heavy areas.

How to Order Custom Double Wall Tuck Front Boxes

1. Request a Free Quote — L × W × H (inside), flute, liner (kraft/white), finishes → https://holacustomboxes.com/request-a-quote/

2. Approve Free Proofs — dieline + 2D/3D mockups; locks/tear-tape/inserts confirmed.

3. Production & QC — color-calibrated print, precise die-cuts, smooth creases.

4. Delivery — free USA shipping; international options available.

FAQs – Double Wall Tuck Front Boxes

Q: What’s the minimum order quantity?
A: 100 units per size/print.

Q: DWTF vs. RETF (Roll-End Tuck Front)—what’s the difference?
A: Both are tape-free mailers. DWTF emphasizes a double-thick front wall for extra rigidity; RETF adds long roll-over panels and often cherry locks. We’ll recommend the best style for your weight and unboxing goals.

Q: Which flute should I choose?
A: E-flute for premium print/light contents; B-flute for heavier items; C-flute for bulkier cushioning. We’ll spec to your product weight and route.

Q: Can I add a tear-strip for easy opening and a reseal for returns?
A: Yes—tear tape + peel-n-seal is a popular add-on for DTC and subscription programs.

Q: Do you print inside the box?
A: Absolutely—inside/outside printing is common for storytelling and inserts mapping.

Q: Are there eco-friendly options?
A: Yes—recycled content liners, soy inks, plastic-free builds, and aqueous coatings (see Eco hub).

Q: Typical turnaround time?
A: Usually 8–12 business days after proof approval.

A better unboxing—built right into the walls.

Request your free quote