Custom Mailer Boxes

Custom Mailer Boxes – Branded, Protective & Ready for Unboxing

At Hola Custom Boxes, we build custom mailer boxes that arrive safe and look stunning. From DTC subscriptions to influencer kits and product launches, our corrugated mailers deliver crush-resistant protection, premium print, and a memorable unboxing—starting at 100 units.

Why Choose Hola Custom Mailers

• Low MOQ from 100 — test, launch, or scale without overstock.

• Engineered strength — E/B/C flutes and right-sized layouts to cut damage and DIM weight.

• Brand-accurate print — digital, flexo, or litho-lam for photo-grade graphics.

• Inside + outside printing — turn every unboxing into a brand moment.

• Premium finishes — matte/gloss/soft-touch, spot UV, foil accents, varnishes.

• Fulfillment features — peel-&-seal, tear-strips, dust flaps, reinforced edges.

• Custom inserts — corrugated/kraft, molded pulp, or foam to secure products.

• Fast production & free U.S. shipping — typical 8–12 business days after proof approval.

Popular Mailer Styles (Pick What Fits Your SKU)

• REFT / RETT (Roll-End Mailers) — classic e-commerce workhorses for DTC.
  → See Subscription Boxes: https://holacustomboxes.com/product-category/by-industry/subscription-boxes/

• Literature / Document Mailers — flat items, apparel, books.

• Tab-Lock Mailers — secure self-locking tabs, no tape needed.

• Mailer Sleeve + Inner Carton — premium reveal with inner folding carton.
  → Pair with Product Packaging Boxes: https://holacustomboxes.com/product/custom-printed-product-packaging-boxes

• Outer Shipper + Rigid/Gift Box — luxury unboxing with inner presentation.
  → Rigid Boxes: https://holacustomboxes.com/product/custom-printed-rigid-boxes-packaging/
  → Gift Boxes: https://holacustomboxes.com/product-category/by-industry/gift-boxes/

Materials & Print Options

• Flutes: E (fine print, slimmer profile), B (balanced), C (shipper strength).

• Boards: Kraft outside for rugged look; white outside/inside for vivid color; recycled content available.

• Printing:

  • Digital — fast, full-color, versioning/skus made easy.

  • Flexo — efficient spot colors and branding.

  • Litho-lam — photo-grade wraps for flagship mailers.

• Coatings/Finishes: aqueous matte/gloss, soft-touch, spot UV; selective foils on litho wraps.

Sustainability Options

Use recycled content boards, soy/vegetable inks, aqueous coatings, plastic-free builds, and right-sized designs to reduce waste.
Explore Eco-Friendly Boxes → https://holacustomboxes.com/product-category/by-industry/eco-friendly-boxes/

Perfect For

• DTC & subscription kits (beauty, wellness, apparel, electronics).

• Retail bundles & PR kits (add inner trays and belly bands).
  → Retail Boxes: https://holacustomboxes.com/product-category/by-industry/retail-boxes/

• Food & beverage outers with branded inner cartons.
  → https://holacustomboxes.com/product-category/by-industry/food-and-beverage/

• Tray & sleeve inner reveals for premium sets.
  → https://holacustomboxes.com/product/custom-tray-and-sleeve-boxes

How to Order

1. Request a Free Quote — size, weight, quantity, flute, print/finish → https://holacustomboxes.com/request-a-quote/

2. Approve Free Proofs — dieline + 2D/3D mockups; flute orientation confirmed.

3. Production & QC — crush-resistant builds, calibrated color, clean creases.

4. Delivery — free USA shipping; international options available.

FAQs – Custom Mailer Boxes

Q: What’s the minimum order quantity?
A: 100 units per size/style.

Q: Can you print inside the mailer too?
A: Yes—inside/outside printing is a favorite for premium unboxing.

Q: Which flute should I choose?
A: E for slimmer profile and crisp print; B for balanced strength; C for heavier loads.

Q: Can I add tear-strips and peel-&-seal?
A: Absolutely—great for fulfillment speed and easy returns.

Q: Do you offer eco-friendly options?
A: Yes—recycled boards and aqueous coatings (see Eco hub above).

Q: Can you include product-specific inserts?
A: Yes—corrugated/kraft, molded pulp, or foam inserts tailored to your SKUs.

Ship safer. Unbox better. Brand smarter.

Request your free quote: https://holacustomboxes.com/request-a-quote/