As specialized ammunition like 5.7×28mm continues to gain popularity among civilian shooters, law enforcement, and defense professionals, the demand for reliable, well-engineered packaging has increased significantly. Unlike standard pistol or rifle calibers, 5.7×28mm cartridges have unique dimensions, weight distribution, and handling requirements that make generic packaging solutions inefficient and sometimes unsafe.

At Hola Custom Boxes, we design custom cardboard ammo boxes optimized specifically for 5.7×28mm handling, storage, and transport, ensuring safety, organization, and professional-grade presentation for ammunition manufacturers and distributors.

Understanding the Unique Nature of 5.7×28mm Ammunition

The 5.7×28mm cartridge is longer and slimmer than many common pistol rounds, yet lighter than traditional rifle ammunition. This creates unique challenges for packaging, including:

• Increased movement if improperly seated

• Risk of tip deformation during transit

• Poor stacking efficiency in generic boxes

• Inconsistent orientation inside standard trays

Without packaging engineered for these dimensions, ammunition integrity and user safety can be compromised.

This is why caliber-specific cardboard ammo boxes are not a luxury—but a necessity.

Why Cardboard Ammo Boxes Are Ideal for 5.7×28mm

1. Structural Control Without Excess Weight

Cardboard ammo boxes provide rigid structural support while remaining lightweight. For 5.7×28mm rounds, this balance is critical. Excessively heavy packaging increases shipping costs, while flimsy packaging risks internal damage.

Our ammo boxes at Hola Custom Boxes are manufactured using premium cardstock and corrugated grades that maintain rigidity without bulk.

2. Optimized Internal Trays for Secure Cartridge Seating

One of the most important features of a 5.7×28mm ammo box is the internal tray system.

We design precision die-cut cardboard trays that:

• Hold each cartridge firmly in place

• Prevent bullet tip contact

• Eliminate rattling during movement

• Maintain consistent orientation

Unlike foam or plastic, cardboard trays are eco-friendly, recyclable, and cost-efficient, while still offering excellent performance.

Safe Handling and Storage Advantages

Controlled Spacing and Alignment

5.7×28mm rounds are prone to shifting due to their lighter weight. Our custom cardboard ammo boxes are engineered with exact spacing tolerances, ensuring cartridges remain aligned during:

• Warehouse storage

• Retail shelving

• Long-distance shipping

This minimizes handling risks for both sellers and end users.

Stackability and Load Strength

Poorly designed ammo packaging collapses under stacked loads. Hola Custom Boxes manufactures ammo boxes with high edge-crush resistance, allowing safe stacking without deformation—ideal for bulk storage and logistics.

Branding Meets Functionality

Packaging is not just about protection—it’s about brand authority and compliance.

Professional Branding for 5.7×28mm Ammo

With custom printed cardboard ammo boxes, brands can include:

• Caliber markings (5.7×28mm clearly visible)

• Grain weight and bullet type

• Safety warnings and compliance text

• Brand logos and color systems

At Hola Custom Boxes, we ensure your packaging communicates trust, precision, and reliability—qualities expected in the ammunition industry.

Learn more about our full custom ammo packaging capabilities here:
https://holacustomboxes.com/product/cardboard-ammo-box-manufacturer

Why Cardboard Beats Plastic and Styrofoam for 5.7×28mm

Many manufacturers are moving away from plastic and foam inserts due to environmental concerns and rising material costs.

Advantages of Cardboard Ammo Boxes:

• Fully recyclable and biodegradable

• Lighter shipping weight

• Easier to customize for specific calibers

• Better surface for high-quality printing

• No cracking or brittleness in cold conditions

Cardboard trays also allow rapid tooling adjustments, making them ideal for ammunition brands that offer multiple grain weights or load variations in 5.7×28mm.

Compliance and Labeling Considerations

5.7×28mm ammunition often falls under stricter scrutiny due to its association with specialized firearms. Packaging must support:

• Clear caliber identification

• Lot numbers and traceability

• Warning statements in proper hierarchy

• Tamper-resistance when required

Hola Custom Boxes works with ammunition brands to ensure packaging layouts support regulatory compliance without sacrificing design clarity.

Eco-Friendly Ammo Packaging Without Compromise

Sustainability is no longer optional—even in tactical and defense-related industries.

Our cardboard ammo boxes:

• Use responsibly sourced paperboard

• Eliminate single-use plastics

• Reduce landfill waste

• Support ESG and sustainability initiatives

This makes them ideal for brands targeting government contracts, export markets, or environmentally conscious consumers.

Custom Sizes and Configurations for 5.7×28mm

Not all 5.7×28mm packaging needs are the same. We offer:

• 20-round, 50-round, and bulk configurations

• Flip-top, tuck-end, and tray + sleeve styles

• Custom depth and internal cavity sizing

• Retail-ready and shipping-optimized designs

Every box is engineered specifically for the cartridge dimensions—not forced into a generic format.

Who Uses 5.7×28mm Cardboard Ammo Boxes?

Our customers include:

• Ammunition manufacturers

• Defense and law enforcement suppliers

• Firearms brands offering private-label ammo

• Exporters requiring lightweight, compliant packaging

• Distributors needing bulk-safe solutions

No matter the scale, Hola Custom Boxes provides consistent quality, fast production, and competitive pricing.

Why Choose Hola Custom Boxes for Ammo Packaging?

At Hola Custom Boxes, ammunition packaging is not an afterthought—it’s a specialty.

What Sets Us Apart:

• Caliber-specific engineering (including 5.7×28mm)

• Custom cardboard trays (not plastic or foam)

• No die or plate charges

• Premium printing and compliance-ready layouts

• Scalable production with reliable lead times

Whether you’re launching a new 5.7×28mm line or upgrading existing packaging, we build solutions that protect, present, and perform.

Visit our homepage to explore all custom packaging solutions by Hola Custom Boxes:
https://holacustomboxes.com

Final Thoughts

5.7×28mm ammunition demands packaging that respects its unique form factor, handling requirements, and market positioning. Custom cardboard ammo boxes optimized for this caliber deliver superior protection, better organization, and a professional brand presence—without the environmental drawbacks of plastic alternatives.

If you’re serious about safety, efficiency, and brand credibility, Hola Custom Boxes is your trusted packaging partner for 5.7×28mm ammunition.